The digibook 200 can bind up to 200 books per hour. Reactive polyurethane hotmelt adhesives are relatively new to bookbinding. The top countries of suppliers are china, india, from which the percentage of pur binding machine supply is 99%, 1% respectively. Pur polyurethane reactive bonds differently with paper than eva ethylene vinyl acetate. It works well for novels with an average to small page count.
Hot melt glue binding, perfect binding, adhesive binding. The hm661 hot melt glue has been designed to combat the issue and is the recommended glue to be used when perfect binding on igen stock. In the printing industry, pur adhesive is most used in the perfect binding and layflat perfect binding. Whether using traditional or perfect binding techniques, the adhesive solution for spines continues to require increased performance in bond strength, flexibility, versatility. Improved machining over standard pressure sensitive side glue adhesives. In reality, perfect binding is one of many forms of adhesive binding. Glue options for perfect bound paperback books diy. The biggest difference between pur and perfect binding is that traditional perfect relies on ethylene vinyl acetate eva adhesives, while pur makes use of polyurethane reactive pur adhesive. Youll find your china perfect binding machine factory that manufacturers topquality. Pur will enhance the performance of any book by giving it greater. The book on the left is bound using pur adhesive, and the book on the right is bound using eva adhesive. Oct 24, 2011 pur glue is more durable and flexible than eva glue and, once the glue has set, it is almost impossible to tear a page out of a pur bound book. Bookbinding in medieval china replaced traditional chinese writing supports such as bamboo and wooden slips, as well as silk and paper scrolls. Also referred to as paperback or softcover, the text block and spine are secured to the cover paper using an adhesive glue, either pur or eva.
Perfect binding services steves bindery service, inc. China perfect binding machine, perfect binding machine. With pgo roughening system, suitable for coated papers. To add extra strength to the binding, check out this video. Sep 27, 2016 perfect binding puts all the book pages together, roughens and flattens the edge, then a flexible glue attaches the paper cover to the spine. Eva hot melt glues still have their place in book binding, especially when it comes to binding threadsewn books, as the thicker glue allows for greater penetration into the spine area of the folded. Polyurethane reactive pur is an adhesive used in book binding. Pur perfect binding we offer both pur binding and perfect binding. Perfect bound, notch, burst, pur star print brokers. A no brainer, use the best pur adhesive you can find. This style of binding allows the spine to be visible on a bookshelf. It is the most durable and flexible book binding glue available. Using smaller amounts of adhesive, it is more durable than hotmelt binding. Do it yourself book binding tutorial part 1 diy bookbinding.
This type of bind is held together with a resin based glue, which produces a. It is the properties of each type of adhesive, however, which is. Morgana digibook 200 automatic pur perfect binding machine. You can specify the perfect binding settings using the display panel or the printer driver. It is the properties of each type of adhesive, however, which is important in determining which is suitable. Using pur adhesive makes bookbinding more durable and causes less cracking because the glue is more flexible after curing than eva or animal glue. It uses pur glue instead of the more commonly used eva hot melt. This machine is setup very simply by placing a book block into the clamp and retracting your hands from the clamping area. Perfect binding is a process of using glue as an adhesive to stick the interior pages and the cover together. Glue options for perfect bound paperback books diy bookbinding. Content pages are glued with pur glue, which offers superior adhesion. It affected not only the affordability of books by eliminating many production processes of case binding, but opened new doors of cover and graphic design. Perfect binders and perfect binding lines pressxchange.
Pur glue adhesives are strong, flexible, and once cured can withstand temperatures ranging from. Areas of the glue pot or perfect binder will accrue a buildup of pur. Muellermartini pony, n ormbinder, acoro,tigra, alegro, amigo, pantera, cohiba, and bolero, youll also find a great selection from kolbus km 470, kolbus km600, km 470 ratiobinder and kolbus publica perfect binders, horizon bq 440, bq 470, bq 480 perfect binders, wohlenberg master, vario, city, champion, golf. Tex year tread sewn binding, pur layflat binding with pur gluing the pages into book spine, it provides extraordinary adhesion and excellent tensile. Polyurethane or pur adhesive glue came along in the late 1980. Single leaves are jogged to form a straight block, and the spine edge is glued with a hotglue pur or eva and glued instantly inside a card cover. Polyurethane reactive pur adhesive is the overwhelming choice in the binding industry. Pur perfect binding connecticut valley bindery and finishing. Pur adhesive is most commonly associated with softcover books that are bound with the perfect binding method. The strength that pur adhesive offers digitally printed books is the main. While muller martini is the leading maker of perfect binding lines e. Browse our selection of chinese perfect binding machine on sale above and find other inspiring options regarding this search such as book binding machine, binding machine, glue binding machine. Home bindery perfect binding perfect binding wrapupsadmin 20170314t22.
The morgana digibook 200 pur perfect binding machine is ideally suited to traditional and digital printers who require short runs of pur perfect bound books to a professional standard. If the book has a higher page count, we advise a more secure binding style, like a notch or burst binding. Is the only fully automatic setup single clamp pur binding machine in the world. The duplo glue for db280 and db285 systems will help you complete any binding projects quicker and to a high standard, and includes a dust extractor and two glue drums. Diy perfect bookbinding tutorial sea lemon youtube. Perfect bound books are easily recognizable as they have a very distinct rectangular spine. Perfect binding is produced by creating folded sections of your book sheets which then are collated into order. Perfect binding supplies if you have a perfect binding machine and need supplies, these products are perfect for you. Put simply, the binding really only differs by way of the type of glue used. Pur adhesives cure by cross linking via a chemical reaction with moisture contained in the paper stock or the surrounding air. It is far superior to ethylene vinyl acetate eva or any other adhesives used in traditional perfect binding. Polyurethane reactive pur is an adhesive used in book binding as an alternative to the traditional hot melt adhesive, commonly known as eva or ethylene vinyl acetate. The use of pur polyurethane reactive as a binding adhesive has proven to be very successful both on the continent and here in ireland.
Capabilities, capacity, quality, fast turns and dependability. Ideal for shorter runs, our perfect binder machines are great for creating various types of perfect bound books quickly and easily. Our industry standard hot melt perfect binding adhesive is specifically formulated to meet the requirements of a wide array of applications. The fully bound book is then trimmed to size for the finished and consistent product. As with traditional perfect binding, a books pages and cover are glued together at the spine while the three remaining sides are trimmed to give. Perfect glue bindings perhaps nothing altered the book industry more than the development of the soft cover perfect bound book. The final step in the perfect binding process is the counterstacker, a device which counts the number of individual units coming off the finishing line and stacks them for shipping.
About polyurethane polyurethane, or pur, is a synthetic material made up of many organic units connected by urethane links. The biggest difference between pur and perfect binding is that traditional perfect relies on ethylene vinyl acetate eva adhesives, while pur. Buy perfect binding adhesive including probind selfadhesive 4116 x 414 floppy disk pockets bifdpocket, morgana technomelt pur 3317 2kg hot melt bookbinding adhesive purmeltbr, duplo hot melt spine glue for db250280290 perfect binders 35lbbox aagdb290spineglu, standard perfect binding machine bq160, brands. The process is very similar to that of the hotmelt binder. It is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost binding quality and accuracy. Bookbinding is the process of physically assembling a book of codex format from an ordered stack of paper sheets that are folded together into sections or sometimes left as a stack of individual sheets. Diggypod is the best online company when it comes to book printing and binding. Most craft or hobby stores carry book or binding glue. This is the binding method used for the paperback and trade paperback books that make up the majority of what is sold at your local bookstore. Polyurethane reactive pur hot melt glue supplier ld davis. Well, the pur adhesive offers superior adhesion over eva and also the ability for the bound book to lay flat without compromising the binding strength. Perfect binding is normally associated with book publishing, however, it can also be.
So why is pur adhesive so appealing, and what are the best practices for. The bb3102 combines the proven bb3002 driven at constant maximum speed 400 bookshour with the bourg book loader bbl, making it easy to produce a wide variety of bound softcover books, from traditional or digital print streams, with minimal operator intervention. Pur is similar to perfect binding but uses a different kind of adhesive more suitable for digitally printed papers. The spine will rough up and will glue on for a perfect bound book. You can also choose from glue binding machine, wire binding machine pur binding machine there are 401 suppliers who sells pur binding machine on, mainly located in asia. The main benefits of pur binding include 1 pur has superior flexibility, which prevents the spine from. Perfect binding equipment can bind up to 18,000 units an hour, with trimming stages slowing the process down somewhat. Using pur to assemble wood furniture can help eliminate the need for.
This works well on regular trade paper backs or textbooks, catalogs, and other perfect bound products. Developed for perfect binding in 1989, polyurethane reactive pur adhesive has become the overwhelming preference within the binding industry. Perfect binding is a binding method that applies heated glue to printed sheets to form a book block, encloses the book block in a cover sheet, and trims away excess paper to create neat edges. Alternative methods of binding that are cheaper but less. Due to pur using smaller amounts of adhesive over perfect binding it also means that you can achieve a square spine on even the thinnest of books. Polyurethane reactive pur is the most durable book binding glue available. Book spines that make use of pur are prepared in much the same way as a traditional evabound book, utilizing a variety of notching, roughingequalizing heads in order to create fiber. Invented in the 1930s, pur was first used as a cheaper alternative to costly rubber during world war ii.
We recommend that the following attributes be used as a guideline for choosing pur for your binding projects. Glue is then applied at the binding edge for attaching the cover. Pur polyurethane reactive glue is an extremely aggressive adhesive, far superior to the traditional eva ethylene vinyl acetate glue used in perfect binding. Specialized systems meet the needs for lower volume, bookondemand digital printing operations as well as largescale, commercial perfect binding operations. Pur case perfect binding or pur adhesive case bound is now in wide use for commercial applications with printers and book publishers. Once the glue is set, it is almost impossible to tear a page out. Pur is the most durable and flexible book binding glue available.
Layouts provided are a courtesy for your reference. Perfect binder 420 hotmelt is a fully automated binding line for bookcases with a soft cover, no cover, banding. A fast set, generalpurpose hot melt for volume binding. The main benefits of pur binding include 1 pur has superior flexibility, which prevents the spine from cracking when the book is opened wide or pressed down flat. Fastbind elite xt hot glue perfect binding system from ashgate automation ltd duration. Pur polyurethane reactive offers extreme durability, temperature stability and flexibility. Our book binding machines are state of the art, and our operators have years of experience running our equipment. Eva ethyl vinyl acetate is the standard hot melt adhesive used in regular perfect binding. You create documents on your computer, and then send your work to us using any software program. We have been helping selfpublishers, corporations, and nonprofits for over 15 years with their printing and binding needs. Whether you are using a cold glue or a hot glue perfect binding machine, glue is probably one of the most costly operational costs involved. On your proposals, sometimes you will see a note from us that says, covers must overhang insides by minimum 18.
Sep 01, 2011 perfect binding machines have one common element a glue applicator. Whether youre looking for graphic art adhesive, or a perfect binding hot melt for book sides or spines, youll find that our selection of hot melt adhesives is the best there is in the market today. Fastbind hot melt eva and pur perfect binding machines for personalized hard and soft cover books are perfect for ondemand and small series finishing. Perfect binder 420 hotmelt is a fully automated binding line for bookcases with a soft. The standard horizon bq480 perfect binder features the quickest setup and changeover for variable book production in its class, especially for bookofone. Opaque, ethylene vinyl acetate offset to pur hot melts. This adhesive exhibits very good machining characteristics. Saddle stitched publications rarely remain on bookshelves, the same can be. Fastbind book binding materials for perfect binders.
Fastbind eva hot melt adhesive is a strong adhesive made especially for fastbind perfect binders. It is the easiest and least durable way to produce books, and is how most paperback books are bound. Pur binding is a variation of perfect book binding. Pur binding is a form of perfect binding but offers more flexibility and a better page pull. Printing paperback or soft cover is the best way to get started and test the market for your content. It is classified as a polymer because it has a molecular structure made up of similar units in a repeating chain. Specially designed to meet the requirements of pur book binding, the bq480 includes a gentle elevator delivery system with a mere 5mm drop and accommodates the lowest temperature setting for pur.
Moreover it is also a hybrid machine as both eva and pur glues can be. Perfect binding perfect binding, or paperbacks, are a very common means to get your ideas to the masses. Pur glue is a staple in manufacturing for binding books, woodworking. Pur adhesive is the most aggressive adhesive for book binding on the market and works well on all types of paper, even aqueous coated stocks or books printed with heavy ink coverage or uncoated papers. Perfect binding is not a stitch binding at all, but a solely adhesive based binding. The glue used for the perfect bind is either eva or pur. Adhesive binding the bindery is proud to be one of the nations largest perfect binders, offering multiple options and horsepower. Standard perfect binding utilizes standard eva hot melt glue of the highest quality. Perfect binding digital publishing of florida prints books. As with eva, pur adhesive requires the backbone of the book to be prepared in much the same way, utilizing milling knives, notching heads, and roughing andor equalizing heads to create fiber. May 10, 2012 allied bindery was an industry leader for the introduction of pur and we have experienced a significant growth in the use of pur during the past several years. Perfect binding is a widelyused soft cover book binding method in which the pages and cover are glued together at the spine, using eva hot melt glues. Mar 29, 2019 purchase an acidfree book or binding glue.
Produces lay flat books, but requires longer setting time. Its properties can be controlled, depending on the reactive components used. The affordability, quality, and durability of our perfect bound books meets and exceeds industry standards. As a polyurethane reactive material, pur makes a highly effective adhesive because it can form strong bonds to many different materials. In perfect binding, adhesive alone is used to attach the pages of a book together and attach the books cover. Almost all hotmelt machines use a contact roller or multiple rollers to apply the glue to the spine of book blocks. To create a perfectbound book you stack together your pages and then glue them along the spine edge with a very strong and flexible glue. An examination of the perfect binding process starts with understanding the differences between the two types of glue. Our pur hot melt glues are suitable for book binding, wood working, packaging, flooring, and other industrial applications utilizing hardtobind materials. This video focuses on just the perfect binding method itself. Pur bookbinding adhesive application is ideal for premelting, side and spine gluing, and end papering for bound books or book blocks.
This item probind thermal perfect binding machine fellowes binding machine helios 60 thermal 5219501 binding machine, 21hole, 450 sheet, paper punch binder with starter kit 100 pcs 38 pvc comb bindings, comb binding machine for letter size a4 a5. Mar 31, 2008 another very common method of binding is the perfect binding. Eva is a great economical bind and still provides excellent rigidity to the book. Pur binding is a form of perfect binding, where the pages and cover are glued together at the spine and the other three sides of the book are trimmed as needed to give them clean perfect edges. Perfect binding is the perfect way to finish and print books, catalogs, manuals, reports, presentations and proposals. Perfect binding is a fast and inexpensive way to bind paperback books by gluing the pages together at the spine. May 01, 2008 however, perfect binding developed originally for paperback books is being used widely as more durable adhesives are being developed.
Ideal for difficult stocks and books subject to heavy usage. The item is clamped in, pushed across rollers, and the glue is applied. Fastbind eva glue is tested to be safe on the workplace. Giant perfect bound book anstey book bindinganstey book binding. Best practices for using pur hot melt adhesives ld davis. The differences between perfect and pur binding xcaliba. Typically, in perfect binding, either an evabased hot melt adhesive or polyurethane reactive pur adhesive is used as the main bookbinding. The adhesion with pur is so strong that in most cases a pull test on the page will tear the paper before the pur bond fails.
Jan 24, 2012 perfect binding uses ethylene vinyl acetate eva adhesives whereas pur uses polyurethane reactive pur adhesives. Bookbindingperfect binding wikibooks, open books for an. Pressure sensitive technology designed as a side glue in perfect binding applications. Pur is the strongest, most flexible binding adhesive available and offers several additional advantages over other binding. The rough edge of the spine improves the glue application. Apr 16, 2008 glue options for perfect bound paperback books. Maintaining the ambient relative humidity between 45 55% rh with paper freshly unwrapped or conditioned for at least 24 hours at this rh level. The stack is then bound together along one edge by either sewing with thread through the folds or by a layer of flexible adhesive. Reliable, highperforming adhesive solutions for bookbinding. We can center very small spine copy on our horizon bq 470 perfect binder.
Perfect binding uses ethylene vinyl acetate eva adhesives whereas pur uses polyurethane reactive pur adhesives. Morgana digibook 150 pur perfect binding machine youtube. The evolution of the codex in china began with foldedleaf pamphlets in the 9th century ad, during the late tang dynasty 618907 ad, improved by the butterfly bindings of the song dynasty 9601279 ad, the wrapped back binding of the yuan dynasty. This massive two book set was printed digitally and pur glue perfect bound and shows massive sized 8.
However, perfect binding developed originally for paperback books is being used widely as more durable adhesives are being developed. Then a cover is pinched around the spine and held in place for up to 10 seconds to allow the glue to set. Pva is a very popular glue in modern bookbinding practices and arguably the most popular adhesive that exists on the market today. Pur adhesive uses a molecular bond to secure the books cover and pages, which results in a stronger and more flexible spine. The bourg binder bb3102 is a fully automated perfect binding system aimed at mediumrun and shortrun production environments. The aggressive nature of the adhesive makes it possible to. Hot melt adhesive has the following technical specifications. Eva technology designed as a slow to medium setting adhesive for side gluing in perfect binding applications. It is recommended to use fastbind hot melt glue in fastbind perfect binders to guarantee the best result. Whereasthe conventional eva hot melt glues used in perfect binding struggle with digital printed papers, with glossy papers and especially with finishing oils used in the process, pur offers a strong highly flexible bind on almost any kind of material. Henkel provides solutions to assure the printed materials can withstand the excessive stress and maintain the spine integrity. The fastbind elite is the most advanced perfect book binding solution that.
Jul 05, 2012 in this tutorial, ill show you how to perfect bind using two easy methods. While traditional perfect binding uses eva glue or animal glue, pur is an effective and efficient alternative. Dpb500 perfect binder singleclamp perfect binder for short to midruns. Originally developed in the 1980s for use on both furniture and.
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